Learn the step-by-step process of disassembling and inspecting the clutch on a Yamaha TTR230 dirt bike. Discover how to identify and resolve gear engagement issues and the importance of proper oil maintenance.
In the video titled "How to - Yamaha Clutch Disassembly and Inspection #TTR230," the presenter takes us through the process of disassembling and inspecting the clutch of a Yamaha TTR230 dirt bike. The bike experienced a problem with gear engagement, and the video aims to diagnose and potentially resolve the issue. The primary focus is on the clutch and the importance of maintaining the oil level in the bike. Here's a breakdown of the key points
Oil Level and Gear Engagement Issue The video starts with the presenter explaining the problem – the bike revs the engine but doesn't move forward when put into gear. This suggests a potential issue with the clutch or oil level.
Checking Oil Level The presenter advises checking the oil level through the sight glass when the engine is warm. Proper oil maintenance is crucial for the bike's clutch and overall performance.
Draining the Oil To assess the condition of the clutch, the first step is to drain the oil. This involves removing the oil fill cap and drain bolt, allowing the oil to flow out without creating a vacuum.
Oil Filter Inspection The video suggests that while you're at it, it's a good idea to inspect and potentially change the oil filter, which can give insights into the condition of the oil and the engine.
Clutch Cover Removal The next step involves removing the clutch cover. This process includes taking off the clutch lever and other components that might obstruct access to the clutch.
Bolt Loosening The presenter emphasizes the importance of using the right tools and techniques to loosen the clutch cover crankcase bolts. These bolts are small and can easily break if over-torqued.
Clutch Examination Upon opening the clutch cover, it's evident that there's a significant issue. The clutch appears to be worn and damaged, with signs of overheating and clutch material scattered in the engine case.
Understanding Clutch Components The video explains the different components of the clutch system, including the outer basket, inner hub, frictions, steels, and springs. Proper spring pressure is essential for clutch engagement.
Adjustability In this specific Yamaha TTR230, the clutch is adjustable. The video briefly demonstrates how the clutch's pushrod can be adjusted.
Clutch Disassembly The video proceeds to disassemble the clutch, remove the worn components, and highlight the importance of maintaining the correct order of components.
Maintenance and Advice The presenter emphasizes the importance of regular oil changes and proper oil level checks. In this case, the issues with the clutch likely resulted from low oil and overheating. Maintaining the bike can save significant repair costs.
Future Plans The video ends by mentioning that the presenter plans to clean and reassemble the clutch components, which will be covered in a future video.
This video provides valuable insights into diagnosing and addressing clutch and oil-related issues in dirt bikes, making it a helpful resource for motorcycle enthusiasts and those looking to maintain their bikes effectively.
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